Vanadium Redox (VRB) Flow Batteries

Executive Summary

The Vanadium Redox Battery1. Two or more electricAn adjective meaning “needing electricity to operate” such as electric motor or wire. IEEE: Containing, producing , arising from, actuated by or carrying electricity. cells connected together electrically. In common usage, the term “battery” is also applied to a single cell, such as a household battery. 2. A system comprised of identical electrochemical cells. (VRB®)1  is a true RFB, which stores energy1. Energy is the potential of a physical system to perform work. (A common unit of work is foot-pound—the amount of energy needed to lift one pound up a distance of one foot.) Energy exists in several forms such as electromagnetic radiation ... by employing vanadium redox couples (V2+/V3+ in the negative and V4+/V5+ in the positive half-cells). These active chemical species are fully dissolved at all times in sulfuric acid electrolyteFor electrochemical batteries; A chemical compound which, when fused or dissolved in certain solvents, usually water, will conduct an electric current. All electrolytes in the fused state or in solution give rise to ions which conduct the electric... solutions.  Like other true RFB’s, the powerThe rate at which energy is generated, converted, transmitted, distributed or delivered. and energy ratings of Vanadium Redox Batteries are independent of each other and each may be optimized separately for a specific application.  All the other benefits and distinctions of true RFB’s compared to other energy storage systems are realized by VRB®’s.  The first operational vanadium redox battery was successfully demonstrated at the University of New South Wales in the late 1980’s and commercial versions have been operating on scale for over 8 years.

Discussion

During the dischargeThe process of extracting stored energyThe energy available in the storage system to perform physical work through the conversion of its chemical or mechanical energy, stated in kWh or MWh. from the storage system. cycleOne sequence of storage charging and discharging. Also known as charge-discharge cycle., V2+ is oxidized to V3+ in the negative half-cell and an electron is released to do work in the external circuit (either DC or, for AC systems, through an AC/DC converter).  

In the positive half-cell, V5+ in the form of VO2+ accepts an electron from the external circuit and is reduced to V4+ in the form of VO2+.  Hydrogen (H+) ions are exchanged between the two half-cells to maintain chargeThe process of injecting energy to be stored into the storage system. neutrality. The hydrogen ions diffuse through the anion or cation-ion permeable polymer membrane that separates the half cells. Charged vanadium species and water can also diffuse across the membrane.  The cross-diffusion results in direct energy loss for that cycle. However, when vanadium is the only element present on both sides of the cell, this cross diffusion mechanism does not result in permanent capacityThe rate at which equipment can either generate, convert or transfer energy. loss, as long as the the total vanadium in the system remains constant (i.e., there is no loss due to precipitation). 

 In a V-only system there is no need to maintain balance between positive and negative sides of the system. In the positive half-cell, the vanadium is present in solution as oxy-cations.  These oxy-cations are vulnerable to irreversible precipitation as V2O5 if the electrolyte temperature exceeds ~50-60oC.  However, when precipitation occurs, it does so typically in the form of benign compounds, not V2O5. 

The normal operating temperature of a VRB® is approximately between 10-40oC.  Active cooling sub-systems are employed if ambient temperatures exceed 40-45oC.  Being able to cool the system actively is an advantage since the system can remain operating without risking any damage to it.  By contrast, if integrated cell architectures overheat, the best option is to stop using them until they cool down.

The cell voltage is 1.4-1.6 volts and cell power densities are 100’s mW/cm2 (although Prudent Energy reports their power densities are higher).  The DC-DC efficiency of this battery has been reported in the range of 60-80%.  According to EPRI, the vanadium redox battery is suitable for power systems in the range of 100 kW to 10 MW, with storage durations in the 2-8 hour range. 

Conclusions

The vanadium redox battery offers a relatively high cell voltage, which is favorable for higher power and energy densityThe amount of energy that a storage system can store per unit volume occupied by the system. compared with other true RFB’s, like the iron-chromium system.  However, the higher voltage and highly oxidative V5+ electrolyte puts more chemical stress on the materials used in the cell electrodes, membranes, and fluid handling components.  Cross-transport of vanadium ions across the membrane is also reported as a challenge, and fairly expensive ion-exchange membranes must be used to minimize losses due to cross-membrane transport.  These membranes can be vulnerable to fouling, wherein vanadium ions become irreversibly trapped in the membrane and increase resistive losses in the cell.  On the other hand, lower cost membranes are under development and will soon be available for use. 

Vanadium is a readily available material, used in steel manufacturing and as a chemical catalyst, which is found naturally and can also be recovered from various waste streams.  The market price of vanadium as V2O5 has recently fallen from approximately $6.50/lb in August 2011 to $5.25/lb in March 2012.

Notes
1 VRB®, VRB-ESS®, and VRB ENERGY STORAGE SYSTEM® are registered trademarks of JD Holding, Inc., the parent company of Prudent Energy Corporation, a Delaware corporation. JD Holding, Inc. is the owner of U.S. Patent Nos. 6,143,443, 6,468,688, 6,562,514, 7,078,123, 7,181,183, 7,184,903, 7,227,275, 7,265,456, 7,353,083, 7,389,189, 7,517,608 and corresponding foreign patents. Additional patent rights are pending.